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METAL REPLACEMENT

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METAL REPLACEMENTFind Big Savings

We had successfully replace Aluminum Casting parts with LFRT Plastic
Year
2014,2016
Technology
Material Replacement from Metal
Service
Simulation , Mould Flow Analysis
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EXCELLENT MECHANICAL PROPERTIES AND LOW WARPAGE FOR METAL REPLACEMENT

long fiber reinforced thermoplastics (LFRT) unite long fiber reinforcements with advanced thermoplastic resins for a combination of mechanical properties, impact, creep resistance and low warpage.

Incorporated fibers can be glass, carbon, aramid and stainless steels.  Nearly all types of polymers are suitable as matrix material.

When designing parts that require extra strength and stiffness, long fiber reinforced thermoplastics (LFRT) may be the answer to your design challenges.

In engineering applications, the stiffness-to-weight ratio, or specific modulus, is one of the most important material properties a designer considers.  This is especially true for structural or load-bearing applications.  By incorporating reinforcement fibers that are longer than conventionally used, gains of more than double the flexural modulus and up to quadruple the impact strength may be achieved.  Such products, commonly referred to as long fiber reinforced thermoplastics (LFRT), may be produced from many types of semicrystalline or amorphous thermoplastics reinforced with a variety of different fibers – glass, stainless steel, carbon or aramid.  LFRTs meet a wide range of end-user requirements and are excellent candidates for metal replacement where they provide the required structural integrity with significant weight reduction, corrosion resistance and the potential to lower manufacturing costs.

Product Properties

  • Markedly higher mechanical properties
  • High notched impact strength
  • Reduced creep
  • Very good stability over a broad range of temperatures and climatic conditions

It is produced by pultrusion technology — the long fibers are impregnated to deliver optimal reinforcement to the plastic matrix.  Unlike conventional short-fiber reinforced materials, the longer fibers form an internal glass fiber “skeleton” that limits anisotropic shrinkage and greatly reduces warpage in parts.

Grades

  • Glass fiber reinforced: fiber content 20 to 60 percent
  • Carbon fiber reinforced
  • Aramid fiber reinforced
  • Stainless steel filaments for EMI and RFI shielding

Processing

  • Injection molding
Seco Advance Material

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